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cardboard boxes

Cardboard Box
Type Container
Inventor Robert Gair
Inception 1890; 135 years ago (1890)
Manufacturer Various
Available Globally

Cardboard boxes are industrially prefabricated boxes, primarily used for packaging goods and materials. Specialists in industry seldom use the term cardboard because it does not denote a specific material.[1][2] The term cardboard may refer to a variety of heavy paper-like materials, including card stock, corrugated fiberboard,[3] and paperboard.[4] Cardboard boxes can be readily recycled.

Terminology

[edit]

Several types of containers are sometimes called cardboard boxes:

In business and industry, material producers, container manufacturers,[5] packaging engineers,[6] and standards organizations,[7] try to use more specific terminology. There is still not complete and uniform usage. Often the term "cardboard" is avoided because it does not define any particular material.

Broad divisions of paper-based packaging materials are:

  • Paper is thin material mainly used for writing upon, printing upon, or for packaging. It is produced by pressing together moist fibers, typically cellulose pulp derived from wood, rags, or grasses, and drying them into flexible sheets.
  • Paperboard, sometimes known as cardboard, is generally thicker (usually over 0.25 mm or 10 points) than paper. According to ISO standards, paperboard is a paper with a basis weight (grammage) above 224 g/m2, but there are exceptions. Paperboard can be single- or multi-ply.
  • Corrugated fiberboard sometimes known as corrugated board or corrugated cardboard, is a combined paper-based material consisting of a fluted corrugated medium and one or two flat liner boards. The flute gives corrugated boxes much of their strength and is a contributing factor for why corrugated fiberboard is commonly used for shipping and storage.[8]

There are also multiple names for containers:

  • A shipping container made of corrugated fiberboard is sometimes called a "cardboard box", a "carton", or a "case". There are many options for corrugated box design. Shipping container is used in shipping and transporting goods due to its strength and durability, thus corrugated boxes are designed to withstand the rigors of transportation and handling.
  • A folding carton made of paperboard is sometimes called a "cardboard box". Commonly used for packaging consumer goods, such as cereals, cosmetics, and pharmaceuticals. These cartons are designed to fold flat when empty, saving space during storage and transport.
  • A set-up box is made of a non-bending grade of paperboard and is sometimes called a "cardboard box". Often used for high-end products, such as jewelry, electronics, or gift items. Unlike folding cartons, set-up boxes do not fold flat and are delivered fully constructed.
  • Drink boxes made of paperboard laminates, are sometimes called "cardboard boxes", "cartons", or "boxes". Widely used for packaging beverages like juice, milk, and wine. These cartons are designed to maintain the freshness of liquid products and are often used in aseptic packaging.

History

[edit]

The first commercial paperboard (not corrugated) box is sometimes credited to the firm M. Treverton & Son[9] in England in 1817.[10][11][12] Cardboard box packaging was made the same year in Germany.[13]

The Scottish-born Robert Gair invented the pre-cut cardboard or paperboard box in 1890 – flat pieces manufactured in bulk that folded into boxes. Gair's invention came about as a result of an accident: he was a Brooklyn printer and paper-bag maker during the 1870s, and one day, while he was printing an order of seed bags, a metal ruler normally used to crease bags shifted in position and cut them. Gair discovered that by cutting and creasing in one operation he could make prefabricated paperboard boxes. Applying this idea to corrugated boxboard was a straightforward development when the material became available around the turn of the twentieth century.[14]

Cardboard boxes were developed in France about 1840 for transporting the Bombyx mori moth and its eggs by silk manufacturers, and for more than a century the manufacture of cardboard boxes was a major industry in the Valréas area.[15][16]

The advent of lightweight flaked cereals increased the use of cardboard boxes. The first to use cardboard boxes as cereal cartons was the Kellogg Company.

Corrugated (also called pleated) paper was patented in England in 1856, and used as a liner for tall hats, but corrugated boxboard was not patented and used as a shipping material until 20 December 1871. The patent was issued to Albert Jones of New York City for single-sided (single-face) corrugated board.[17] Jones used the corrugated board for wrapping bottles and glass lantern chimneys. The first machine for producing large quantities of corrugated board was built in 1874 by G. Smyth, and in the same year Oliver Long improved upon Jones's design by inventing corrugated board with liner sheets on both sides.[18] This was corrugated cardboard as we know it today.

The first corrugated cardboard box manufactured in the US was in 1895.[19] By the early 1900s, wooden crates and boxes were being replaced by corrugated paper shipping cartons.

By 1908, the terms "corrugated paper-board" and "corrugated cardboard" were both in use in the paper trade.[20]

Crafts and entertainment

[edit]

Cardboard and other paper-based materials (paperboard, corrugated fiberboard, etc.) can have a post-primary life as a cheap material for the construction of a range of projects, among them being science experiments, children's toys, costumes, or insulative lining. Some children enjoy playing inside boxes.

A common cliché is that, if presented with a large and expensive new toy, a child will quickly become bored with the toy and play with the box instead. Although this is usually said somewhat jokingly, children certainly enjoy playing with boxes, using their imagination to portray the box as an infinite variety of objects. One example of this in popular culture is from the comic strip Calvin and Hobbes, whose protagonist, Calvin, often imagined a cardboard box as a "transmogrifier", a "duplicator", or a time machine.

So prevalent is the cardboard box's reputation as a plaything that in 2005 a cardboard box was added to the National Toy Hall of Fame in the US,[21] one of very few non-brand-specific toys to be honoured with inclusion. As a result, a toy "house" (actually a log cabin) made from a large cardboard box was added to the Hall, housed at the Strong National Museum of Play in Rochester, New York.

The Metal Gear series of stealth video games has a running gag involving a cardboard box as an in-game item, which can be used by the player to try to sneak through places without getting caught by enemy sentries.

Housing and furniture

[edit]

Living in a cardboard box is stereotypically associated with homelessness.[22] However, in 2005, Melbourne architect Peter Ryan designed a house composed largely of cardboard.[23] More common are small seatings or little tables made from corrugated cardboard. Merchandise displays made of cardboard are often found in self-service shops.

Cushioning by crushing

[edit]

Mass and viscosity of the enclosed air help together with the limited stiffness of boxes to absorb the energy of oncoming objects. In 2012, British stuntman Gary Connery safely landed via wingsuit without deploying his parachute, landing on a 3.6-metre (12 ft) high crushable "runway" (landing zone) built with thousands of cardboard boxes.[24]

See also

[edit]
  • Banana box, a type of cardboard box designed for transportation of bananas
  • Eurocontainer, a system for boxes that can be used for reusable packaging for transport and storage
  • The Adventure of the Cardboard Box (a Sherlock Holmes story)
 

References

[edit]
  1. ^ Soroka, W (2008). Illustrated Glossary of Packaging Terms. Institute of Packaging Professionals. p. 33. ISBN 978-1-930268-27-2.
  2. ^ Koning, J (1995). Corrugated Crossroads. TAPPI Press. p. 35. ISBN 0-89852-299-4.
  3. ^ "Glossary". School District Diversion Report 2000: Appendices. California Integrated Waste Management Board. Archived from the original on 2009-12-13. Retrieved 2009-08-22.
  4. ^ Frederick Le Gros Clark (1980). Growing old in a mechanized world: the human problem of a technical revolution. Ayer Publishing. p. 36. ISBN 978-0-405-12780-9.
  5. ^ What is Corrugated?. Fibre Box Association. Archived from the original on 2012-03-04. Retrieved 2009-08-22.
  6. ^ Soroka, W. Illustrated Glossary of Packaging Terminology (Second ed.). Institute of Packaging Professionals.
  7. ^ D996 Standard Terminology of Packaging, and Distribution Environments. ASTM International. 2004.
  8. ^ "Guide to Corrugated Boxes and Packaging". Refine Packaging. 27 November 2020. Archived from the original on 17 July 2022. Retrieved 16 December 2022.
  9. ^ Alec Davis (1967). Package and Print: The Development of Container and Label Design. Clarkson N. Potter Inc. p. 62. OCLC 437888.
  10. ^ Marketing Communications, Volume 6, Issues 7-12, United Business Publications (1981). "Reportedly, the oldest known box-making business was formed in Great Britain about 1817."
  11. ^ Stanley Sacharow and Roger C. Griffin (1970), Food packaging: a guide for the supplier, processor, and distributor, AVI Pub. Co. "Commercial box making is supposed to have begun in England in 1817."
  12. ^ Paula Hook and Joe E. Heimlich. "Paper and paper products". A History of Packaging. Archived from the original on 2002-09-17. Retrieved 2005-10-26. The first commercial cardboard box was produced in England in 1817, more than two hundred years after the Chinese invented cardboard.
  13. ^ Chuck Groth (), Exploring Package Design, Cengage Learning. p. 7. "The oldest existing cardboard box package design was produced in Germany for a board game called 'The Game of Besieging,' in 1817. Still, paper and cardboard were relative luxuries."
  14. ^ Diana Twede and Susan E. M. Selke (2005). Cartons, crates and corrugated board: handbook of paper and wood packaging technology. DEStech Publications. pp. 41–42, 55–56. ISBN 978-1-932078-42-8.
  15. ^ "Valréas: ça cartonne!". lachezleswatts.com (in French). Retrieved 4 April 2019.
  16. ^ "Le musée du Cartonnage et de l'Imprimerie à Valréas". Vaucluse le Départment (in French). Retrieved 4 April 2019.
  17. ^ US patent 122,023, Albert L. Jones, "Improvement In Paper For Packing", issued 1871-12-19 
  18. ^ US patent 150,588, Oliver Long, "Packings For Bottles, Jars, & C.", issued 1874-05-05 
  19. ^ "Corrugated cardboard – packaging that has been used for almost 150 years". Farusa Packaging. Archived from the original on 2005-10-15.
  20. ^ "Hazeltine, Lake, and Co. ad". The World's Paper Trade Review. L (9). London: 19. August 28, 1908.
  21. ^ "Cardboard Box | National Toy Hall of Fame". Toyhalloffame.org. The Strong, The National Museum of Play. Retrieved 2014-03-07.
  22. ^ Stratton-Coulter, Danielle (2005-04-20). "When a cardboard box is 'home'". The Daily Iowan. Archived from the original on 2005-05-30.
  23. ^ O'Brien, Kerrie (2005-06-08). "Out of the box". Melbourne: The Age.
  24. ^ "Gary Connery: stuntman completes 2400ft skydive without a parachute". Telegraph.co.uk. Retrieved 2017-06-12.

 

Example of cardboard

Cardboard is a generic term for heavy paper-based products. The construction can range from a thick paper known as paperboard to corrugated fiberboard which is made of multiple plies of material. Natural cardboards can range from grey to light brown in color, depending on the specific product; dyes, pigments, printing, and coatings are available.

The term "cardboard" has general use in English and French,[1][2] but the term cardboard is deprecated in commerce and industry as not adequately defining a specific product.[3] Material producers, container manufacturers,[4] packaging engineers,[5] and standards organizations,[6] use more specific terminology.

Usage statistics

[edit]

In 2020, the United States hit a record high in its yearly use of one of the most ubiquitous manufactured materials on earth, cardboard. With around 80 percent of all the products sold in the United States being packaged in cardboard, over 120 billion pieces were used that year.[7] In the same year, over 13,000 separate pieces of consumer cardboard packaging were thrown away by American households, combined with all paper products, and this constitutes almost 42 percent of all solid waste generated by the United States annually. In an effort to reduce this environmental impact, many households have started repurposing cardboard boxes for eco-friendly purposes.

However, despite the sheer magnitude of paper waste, the vast majority of it is composed of one of the most successful and sustainable packaging materials of modern times - corrugated cardboard, known industrially as corrugated fiberboard.[8]

Types

[edit]
Tubes made of cardboard, which require high rigidity, but low printability

Various card stocks

[edit]

Various types of cards are available, which may be called "cardboard". Included are: thick paper (of various types) or pasteboard used for business cards, aperture cards, postcards, playing cards, catalog covers, binder's board for bookbinding, scrapbooking, and other uses which require higher durability than regular paper.

Paperboard

[edit]
Playing cards, which require a very rigid single sheet with high surface durability and printability

Paperboard is a paper-based material, usually more than about ten mils (0.010 inches (0.25 mm)) thick. It is often used for folding cartons, set-up boxes, carded packaging, etc. Configurations of paperboard include:

  • Containerboard, used in the production of corrugated fiberboard.
  • Folding boxboard, comprising multiple layers of chemical and mechanical pulp.
  • Solid bleached board, made purely from bleached chemical pulp and usually has a mineral or synthetic pigment.
  • Solid unbleached board, typically made of unbleached chemical pulp.
  • White lined chipboard, typically made from layers of waste paper or recycled fibers, most often with two to three layers of coating on the top and one layer on the reverse side. Because of its recycled content it will be grey from the inside.
  • Binder's board, a paperboard used in bookbinding for making hardcovers.

Currently, materials falling under these names may be made without using any actual paper.[9]

block of egg carton
Egg cartons

Corrugated fiberboard

[edit]
Corrugated fiberboard

Corrugated fiberboard is a combination of paperboards, usually two flat liners and one inner fluted corrugated medium. It is often used for making corrugated boxes for shipping or storing products. This type of cardboard is also used by artists as original material for sculpting.[10]

Recycling

[edit]

Most types of cardboard are recyclable. Boards that are laminates, wax coated, or treated for wet-strength are often more difficult to recycle. Clean cardboard (i.e., cardboard that has not been subject to chemical coatings) "is usually worth recovering, although often the difference between the value it realizes and the cost of recovery is marginal".[11] Cardboard can be recycled for industrial or domestic use. For example, cardboard may be composted or shredded for animal bedding.[12]

History

[edit]

The material had been first made in France, in 1751, by a pupil of Réaumur, and was used to reinforce playing cards.[citation needed] The term cardboard has been used since at least 1848, when Anne Brontë mentioned it in her novel The Tenant of Wildfell Hall.[13] The Kellogg brothers first used paperboard cartons to hold their flaked corn cereal, and later, when they began marketing it to the general public, a heat-sealed bag of wax paper was wrapped around the outside of the box and printed with their brand name. This development marked the origin of the cereal box, though in modern times the sealed bag is plastic and is kept inside the box. The Kieckhefer Container Company, run by John W. Kieckhefer, was another early American packaging industry pioneer. It excelled in the use of fiber shipping containers, particularly the paper milk carton.

Examples of different end use

[edit]

See also

[edit]
  • Cardboard box
  • Cardboard furniture
  • Carton
  • Corrugated box design
  • Folding carton
  • Juicebox (container)
  • Paperboard

References

[edit]
  1. ^ "Definition of CARDBOARD". www.merriam-webster.com. 21 June 2023.
  2. ^ "Oxford Languages | the Home of Language Data". Archived from the original on July 12, 2012.
  3. ^ Walter Soroka, Illustrated Glossary of Packaging Terminology, p. 154.
  4. ^ What is Corrugated?. Fibre Box Association. Archived from the original on 2012-03-04. Retrieved 2011-01-31.
  5. ^ Soroka, W. Illustrated Glossary of Packaging Terminology (Second ed.). Institute of Packaging Professionals.
  6. ^ D996 Standard Terminology of Packaging, and Distribution Environments. ASTM International. 2004.
  7. ^ US EPA, OLEM (2017-09-07). "Containers and Packaging: Product-Specific Data". www.epa.gov. Retrieved 2022-04-04.
  8. ^ Shaer, Matthew (28 November 2022). "Where Does All the Cardboard Come From? I Had to Know". The New York Times.
  9. ^ Mani, Karthik (May 10, 2023). "5 ways Cardboard Safety Matches are used in Business". www.quenker.com.
  10. ^ Art, Langan. "Langan Art". Langan Art.
  11. ^ AGR Manser, Alan Keeling, Practical Handbook of Processing and Recycling Municipal Waste (1996), p. 298, 8.1.2.
  12. ^ Nicky Scott, Reduce, Reuse, Recycle: An Easy Household Guide (2007), p. 31.
  13. ^ "cardboard". Oxford English Dictionary (Online ed.). Oxford University Press. (Subscription or participating institution membership required.)

 

 

An upright rectangular wooden box with a hinged lid, clasp fastenings and a handle
A wooden box with a hinged lid
An empty cardboard box with the top closing flaps open
An empty corrugated fiberboard box
A small, elaborate box, featuring a hinged lid, two swing doors at the front and a small pull-out drawer; the interior is entirely red and features small items that seem to be part of a toilette set
An elaborate late 17th to early 18th century box (Metropolitan Museum of Art, New York City)

A box (plural: boxes) is a container with rigid sides used for the storage or transportation of its contents. Most boxes have flat, parallel, rectangular sides (typically rectangular prisms). Boxes can be very small (like a matchbox) or very large (like a shipping box for furniture) and can be used for a variety of purposes, from functional to decorative.

Boxes may be made of a variety of materials, both durable (such as wood and metal) and non-durable (such as corrugated fiberboard and paperboard). Corrugated metal boxes are commonly used as shipping containers.

Boxes may be closed and shut with flaps, doors, or a separate lid. They can be secured shut with adhesives, tapes, string, or more decorative or elaborately functional mechanisms, such as catches, clasps or locks.

Packaging

[edit]

Several types of boxes are used in packaging and storage.

  • A corrugated box is a shipping container made from corrugated fiberboard, most commonly used to transport products from a warehouse during distribution. Corrugated boxes are also known as cartons, cases, and cardboard boxes in various regions. Corrugated boxes are rated based on the strength of their material or their carrying capacity. Corrugated boxes are also used as product packaging, or in point of sale displays.
  • Folding cartons (sometimes known as a box) are paperboard boxes manufactured with a folding lid. These are used to package a wide range of goods, and can be used for either one-time (non-resealable) usage, or as a storage box for more permanent use. Folding cartons are first printed (if necessary) before being die-cut and scored to form a blank; these are then transported and stored flat, before being constructed at the point of use.
    • A gift box is a variant on the folding carton, used for birthday or Christmas gifts.
  • Gable boxes are paperboard cartons used for liquids.
  • Setup boxes (also known as rigid paperboard boxes) are made of stiff paperboard and are permanently glued together with paper skins that can be printed or colored. Unlike folding cartons, these are assembled at the point of manufacture and transported as already constructed ("set-up"). Set up boxes are more expensive than folding boxes and are typically used for protecting high-value items such as cosmetics, watches or smaller consumer electronics.
  • Crates are heavy duty shipping containers. Originally made of wood, crates are distinct from wooden boxes, also used as heavy-duty shipping containers, as a wooden container must have all six of its sides put in place to result in the rated strength of the container. The strength of a wooden box, on the other hand, is rated based on the weight it can carry before the top or opening is installed.
    • A wooden wine box or wine crate, originally used for shipping and storing expensive wines, is a variant of the wooden box now used for decorative or promotional purposes, or as a storage box during shipping.
  • Bulk boxes are large boxes often used in industrial environments, sized to fit on a pallet.
  • An ammunition box is a metal can or box for ammunition.

Depending on locale and usage, the terms carton and box are sometimes used interchangeably. The invention of large steel intermodal shipping containers has helped advance the globalization of commerce.[1][2]

Storage

[edit]

Boxes for storing various items in can often be very decorative, as they are intended for permanent use and sometimes are put on display in certain locations.

The following are some types of storage boxes :

  • A jewelry (American English) or jewellery (British English) box, is a box for trinkets or jewels. It can take a very modest form with paper covering and lining, covered in leather and lined with satin, or be larger and more highly decorated.
  • A hat box is used for storing or transporting a hat. Hat boxes are often cylindrical or oval.
  • A humidor is a special box for storing cigars at the proper humidity.
  • A "strong box" or safe, is a secure lockable box for storing money or other valuable items. The term "strong box" is sometimes used for safes that are not portable but installed in a wall or floor.
  • A toolbox is used for carrying tools of various kinds. They are usually used for portability rather than just storage.
  • A toy box is name of box for storing toys.
  • A box file is used in offices for storing papers and smaller files.[3]
[edit]

References

[edit]
  1. ^ Levinson, Marc. "Sample Chapter for Levinson, M.: The Box: How the Shipping Container Made the World Smaller and the World Economy Bigger". The Box: How the Shipping Container Made the World Smaller and the World Economy Bigger. Princeton University Press. Archived from the original on 2013-01-22. Retrieved 17 February 2013.
  2. ^ Gittins, Ross (2006-06-12). "How the invention of a box changed our world". The Sydney Morning Herald. Retrieved 2022-09-10.
  3. ^ Hewett, Gwen (2008). FCS Office Practice L3. Pearson South Africa. ISBN 9781770251274.

Bibliography

[edit]
  • Soroka, W, "Fundamentals of Packaging Technology", IoPP, 2002, ISBN 1-930268-25-4
  • Yam, K. L., "Encyclopedia of Packaging Technology", John Wiley & Sons, 2009, ISBN 978-0-470-08704-6
  •  This article incorporates text from a publication now in the public domain: Chisholm, Hugh, ed. (1911). "Box". Encyclopædia Britannica (11th ed.). Cambridge University Press.

 

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Christo Snyman

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This was the first supplier I visited and interacted with after starting work in Australia. And it was a very good experience. Simon was very helpful towards a South African (;-)) and supplied the boxes I required, even though it was a very small order to begin with. A relationship was found and I will be using this company going forward, as well as recommending them to others.

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